Applications · Solid dose

Consistent fill weight starts with consistent flow.

Capsule filling — dosator or tamping — lives on powder flow and anti-stick behaviour. Poor flow means weight variation and rejected capsules; sticky blends foul the tooling. The right glidant and lubricant keep the line fast and the fills uniform.

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The problem

What goes wrong, and why

Encapsulation machines meter powder by volume, so uniform flow is everything. Bridging, rat-holing or erratic flow produce weight variation; adhesion fouls dosing pins and tamping heads. Both slow the line and generate rejects.

How to specify

What to put in your spec sheet

  • Lead with glidant (talc) to fix flow.
  • Add minimal Magnesium Stearate for anti-stick — over-lubrication in capsules can slow dissolution just as in tablets.
  • Specify consistent PSD so fill weight stays uniform batch to batch.

FAQs

Capsule Filling — common questions

What Excipients improve capsule fill uniformity?
A glidant (talc) for flow and a low level of Magnesium Stearate for anti-stick.
Why is my capsule fill weight varying?
Usually powder flow — improve glidant performance and Excipient PSD consistency.
Does Magnesium Stearate slow capsule dissolution?
It can if over-used; keep the level minimal and well distributed.

Proof before promises

Send us your capsule filling problem — we'll recommend a grade.

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